Bandsaw Cutting Method Explained: Horizontal, Vertical and Circular

When it comes to precision cutting, few tools are as versatile and reliable as bandsaws. At Leon Fuat, we specialise in three types of bandsaws: horizontal, vertical, and circular, each designed for specific cutting needs. A horizontal bandsaw is traditionally known for its slower cutting speed, making it suitable for cutting various lengths of materials. Conversely, the circular bandsaw operates at higher speeds, prioritising fast cutting. The vertical bandsaw is more appropriate for materials like flat plates.

In this blog, we will first explore the various types of bandsaws and their strengths, then delve into the three different cutting techniques: horizontal, circular and vertical bandsaw cutting. Understanding these options will help you determine which approach is most suitable for your specific needs.

 

Types of Bandsaws:
 
Horizontal Bandsaw Circular Bandsaw Vertical Bandsaw
The horizontal bandsaw is ideal for cutting large diameters with a continuous-loop blade. In operation to achieve multiple different-sized cuts. The material is fed, clamped and cut in place.

 Circular saws typically operate at high speeds and can make quick, clean cuts, especially on thin materials. The rotary blade provides fast cutting speeds with minimal material waste.

 

 The vertical bandsaw has a vertical blade. It’s widely used for cutting straight lines, such as square and rectangular bars. The vertical orientation allows the operator to guide the workpiece with utmost precision.
  • Cutting Type: Conventional
  • Cutting Capacity:
    • Round: Max Ø 1,100 mm
    • Rectangle: Max 1,100 mm x 1,100 mm
  • Cutting Type: High Speed
  • Cutting Capacity:
    • Round: Ø 20 mm  to Ø 160 mm
    • Square/Rectangle: 20 mm x 100 mm
  • Cutting Type: Conventional or High Speed
  • Cutting Capacity:
    • Square/Rectangle: 1,000 mm x 6,000 mm (max thickness 500 mm)
Types of Materials:
Aluminium, Alloy Steel, Carbon Steel, Mild Steel, and Stainless Steel
Types of Products:
Structural bars like angle, channel, I-beam, H-beam, flat bars and round bars Welded pipes and round bars Steel pipes

 

Horizontal vs Circular Bandsaw – Conventional and High-Speed Cutting

When it comes to cutting performance, both horizontal and circular bandsaws offer similar capabilities, but they differ in terms of speed, precision, and cutting style.

Horizontal Bandsaw:

  • Associated with conventional cutting
  • Different blades for cutting different materials
  • Ideal for handling large diameter and thick materials that require stability and accuracy for speed
  • Slower cutting allows a cleaner and controlled finish

Circular Bandsaw:

  • Built for high-speed cutting
  • Excellent in performing rapid clean cuts on smaller radius materials
  • Rotary motion reduces processing time and minimises material waste

 

Horizontal/Circular vs Vertical Bandsaw – Product Profiles and Cutting Applications

While horizontal and circular bandsaws are often used for cutting round bars and other structural materials, the vertical bandsaw serves a different purpose. As its design and blade orientation entail, it is more suitable for cutting flat plates into square or rectangular bars, or for other custom straight cuts.

Vertical Bandsaw:

  • Operates in conventional mode for controlled precision and high speed for enhanced productivity
  • Employed for cutting steel plates, blocks and wide sections that require vertical feed control
  • Clamped in place to the mechanised handling system ensures uniform cutting pressure and alignment, making precise cuts.

 

Choosing the Right Bandsaw Cutting Methods for Your Steel Project

The decision to use the right bandsaw cutting method depends on several factors, such as the type of material, thickness, and production goals. Whether you require the steady precision of horizontal bandsaw cutting, the speed and efficiency of circular bandsaw cutting, or the versatility of vertical bandsaw cutting, we have the machine for you.

At Leon Fuat, our equipment will ensure every cut meets the highest standards of accuracy and quality. Offer both conventional and high-speed cutting methods using horizontal, vertical, and circular bandsaws to ensure we meet your specific needs.

If you are still unsure in dealing with intricate cuts for a customised part or in need of high-volume, fast production, our team is here to assist you in meeting your project’s specific needs.